Is Welded Wire Fencing A Strong Style?

 Is Welded Wire Fencing A Strong Style?

Does the type of mesh really matter when it comes to fences? When most people think of a wire fence, they don’t typically pay any mind to the style or how it’s made. However, the quality, composition, and crafting method can make a difference in how your property is secured. Today, the professionals at American Wholesale Fenceworks Tavares will explain what welded wire fences are all about and the benefits that they can bring to your property.

The Basics Of Welded Wire Mesh

Although not the most common type of wire fence, many people go with welded wire because of its intense strength. When given the chance, you probably won’t be able to make welded wire fences budge in the slightest, and that’s all in how it’s crafted. To put it simply, you have wires placed in both horizontal and vertical rows. Then, at each intersecting point, a welding tool is used to permanently connect the two wires. This method is done throughout the entirety of the fence, leaving you with an incredibly durable product. Even after cutting this style of mesh, it will likely continue to retain its shape.

Compared To Woven Wire

Now you know what welded wire is, but how is it different from woven wire? Rather than using a welding tool, woven wire is simply intertwined at each intersection for a mesh that’s bendy and flexible. This is ideal in some cases, but some may prefer the strength of welded wire. It all boils down to preference.

Welded Fences

Woven Fences

● Stronger and more durable

● Doesn’t budge

● Difficult to climb

● Harder to cut through

● Offers tensile strength

● Extremely flexible

● Bouncy composition

● Easy to make and install

The Best Uses For Welded Wire Fences

In what cases would you need the high durability of a welded wire fence? Since it’s incredibly strong, difficult to penetrate even with tools, and leaves little to no leverage for climbing or scaling, this type is an excellent choice for places that require high security. This can include manufacturing plants, school zones, government facilities, or farmland for keeping in livestock.

Tips For Buying Welded Wire Fencing

For high-quality welded wire fences, you’ll get the best experience by seeking out a distributor that’s able to create custom orders to fit your specifications. You’ll be able to choose the height and thickness of your fence or customize the spacing of the gaps. You may also be able to opt for additional features like automated gate systems with access controls for extra security.

Top-Quality Welded Wire Fences In Tavares

For the best selection and customizable welded wire fences in Tavares, contact American Wholesale Fenceworks Tavares! We can fabricate welded fences according to your desired dimensions. We also offer steel, aluminum, and chain link materials along with a variety of automated gate options. So, the next time you’re in need of a wire fence, call our friendly staff at (888) 610-1756 to ask about our welded wire fences and to receive a material quote on your custom order!

Woven or welded: Which mesh is best for you?

Wire mesh is a favourite for projects of all sizes due to its versatility, durability and strength. But of the two most common mesh products – woven wire and welded wire – which is better for you?

Variations in the manufacturing processes mean each mesh type has distinct qualities, making them better suited for different applications.

Let’s have a look at the main differences between woven and welded wire mesh, and how this impacts their practical usage.

Woven wire mesh has a wide variety of applications.

How are they made?

1. Woven wire mesh:

This style of wire mesh is made by weaving the wire strands under and over each other, resulting in an interlocking sheet, with no need for further processing.

There are a variety of weave types when it comes to woven wire mesh, with each being suited to different applications. These include:

Plain weave/square mesh – This is the most common, with the square shape of the mesh created by spacing the wires at equal distances in both directions.

Rectangular mesh – Also known as broad/oblong mesh, this is often used for vibrating sieve screens.

Dutch twilled weave – Here the horizontal (or weft) wires are forced together during the weave. This gives an especially smooth surface useful for filtering.

Crimped screen – Often used for gates and fences, crimped wires are used both horizontally and vertically, creating a strong wire screen.

Plain dutch weave – The weft wires are placed together as closely as possible, creating what is called a ‘Zero Mesh’. This weave is known for giving even openings and good flow rates.

2. Welded wire mesh:

Also known as weld mesh, welded wire mesh involves the same practice of laying the wires over each other, but this time they’re spot welded into place at the intersecting junctions.

Again a square pattern is the most common result of the process, and the product usually comes as a mesh roll or as a sheet, depending on its weight.

Which is stronger?

Both woven and welded wire mesh are strong enough to be used in high load-bearing applications such as flooring. However, in a direct comparison, welded wire mesh comes out on top due to the way in which the overlapping wire joints are welded together.

The strength advantage that welded mesh has over woven mesh is one reason why it’s a favourite for use in security screening and building reinforcement. The result of this additional support is the ability to create uniform, and larger, opening sizes that remain rigid even under high strain.

Which is more flexible?

The lack of welding in the manufacture of woven wire mesh means that it takes the biscuit for flexibility over its welded cousin.

By weaving the wires over and under each other tension is created across the mesh. While this does give strength, it also allows for a degree of pliability making for a product that is able to bend without breaking.

 As a result woven wire mesh is useful when a bit of give-and-take is desired. Examples include animal flooring, ventilation and bird aviary mesh.

Which is more cost effective?

Due to the extra work that goes into producing welded wire mesh, it tends to be a bit pricier.

However, the additional strength that results from welding the wire intersections together means it’s worth investing that bit more if your application is likely to put high strain on the mesh.

What materials can I choose from?

Both woven and welded wire mesh are available in a range of different metal substrates, and you should choose yours based on the use you have in mind.

Brass mesh: Due to its relative lack of corrosion resistance, brass meshes are better for internal uses where aesthetic value is key.

Stainless steel mesh: Stainless steel is also great to look at, but this product has the added benefit of being easy to clean and sterilise, and so works well in applications where hygiene is an important consideration.

As wire mesh is often employed in external settings, it’s important to know how your product will stand up to the test of the elements. Finishing techniques can add an extra layer of protection for mesh products, with galvanising being a popular option due to its cost effective and long lasting results.

Stainless Steel Welded Wire Mesh Fencing

Stainless steel welded wire mesh is strong and long lasting. By its very nature stainless steel wire needs no additional finish, such as galvanizing or PVC, to protect it. The wire itself is extremely resistant to rust, corrosion and harsh chemicals.

Durability:  Cost: 

If you need a welded mesh or fence in an area with prolonged exposure to corrosives, stainless steel products will meet the demands. Type 316 is recommended for salt water environments since it has a higher resistance to corrosion than Type 304.

Other Features & Benefits:

Extra long lifetime, lasting years longer than Galvanized Before Weld products

Extreme strength, durability and resistance to rust, corrosion and harsh chemicals

Lowest long-term cost of ownership in harsh conditions (higher initial cost is offset by lower frequency of repair and replacement)

Ideal for hard-to-access areas where rust and corrosion are factors

Stainless Steel Welded Wire Mesh

Welded stainless mesh is among of the more than 135 varieties TWP offers—all compliant with the Restriction of Hazardous Substances Directive (RoHS). Its wires are joined by resistance welding, rather than a filler metal, creating a strong, consistent product. The versatile material appears in agriculture and industry, as well as in the home.

In the world of wire mesh, stainless steel has consistently delivered strength and longevity to its users. The metal does not rust or abrade easily, making it functional for years to come. This dependability makes stainless mesh one of the most popular forms of wire mesh out there.

Features & Uses

Alongside its spectacular sturdiness, welded wire mesh has unique abilities to withstand a variety of environments and temperatures. Thanks to its many benefits, welded stainless mesh is important to myriad industries and utilized in many applications, including:

Welded stainless mesh is also incorporated into insulation containment/installation, infill panels, spark arrestors, and small gabions.

Choosing Your Wire Mesh Material

Welded stainless mesh draws from the combined durability of steel, chromium, and nickel for its signature resistance to corrosion. TWP offers two kinds of stainless steel alloys:

T-304 is the standard stainless alloy. It's not as corrosion resistant as T-316, but it's workable (and less expensive) for the majority of uses, unless otherwise indicated. It's available in fine, medium, and coarse opening sizes.

T-316 is the premium stainless alloy and is often used in marine environments thanks to its high levels of corrosion resistance from salts, acids, and seawater. It also comes in fine, medium, and coarse sizes.

How long a specific wire mesh material lasts depends on a number of factors, including its exact alloy, the environment it's used in, and the stress it's under.

The right tools can cut stainless steel mesh into any desired size, so see individual items for specific fabrication instructions. Tin snips are perfect for cutting wires from .020 up to about .047. Hand tools are often no match for wire diameters over .047 inches, although a compound aircraft-style hand shear should work.

Welded Stainless Steel Mesh Discs

Looking for more products? We also offer welded stainless mesh discs.

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